Hydrodynamic Lubrication (HL): Theory and Definition

Hydrodynamic Lubrication (HL))
Hydrodynamic Lubrication. Edited from http://pdf.directindustry.com

Revision for “Hydrodynamic Lubrication (HL): Theory and Definition” created on April 6, 2022 @ 13:32:40

Hydrodynamic Lubrication (HL): Theory and Definition
<h2>Definition of Hydrodynamic Lubrication (HL)</h2> <p style="text-align: justify">Hydrodynamic lubrication is a term that defines a situation in which two rubbing surfaces are separated by a thin film of a lubricant. This situation is often beneficial and lubrication is used to reduce <a href="https://www.tribonet.org/wiki/friction/">friction</a> and/or <a href="https://www.tribonet.org/wiki/wear/">wear</a> of rubbing solids with the aid of liquid (or semi-solid) <a href="https://www.tribonet.org/wiki/what-are-lubricants/">lubricant</a>. For a vast majority of the surfaces encountered in nature and used in industry, the source of friction is the imperfections of the surfaces. Even mirror shining surfaces are composed of hills and valleys - surface roughness. The goal of hydrodynamic lubrication is to add a proper lubricant, so that it penetrates into the contact zone between rubbing solids and creates a thin liquid film, as shown in the figure below. This film separates the surfaces from direct contact and it in general reduces friction and consequently wear (but not always), since friction within the lubricant is less than between the directly contacting solids. The theory is developed within a field known as tribology.</p> <lite-youtube videoid="M7g7MecZoHU"></lite-youtube> <p style="text-align: justify">Lubricant is a substance which is used to control (more often to reduce) <a href="http://www.tribonet.org/wiki/friction/" target="_blank" rel="noopener noreferrer">friction</a> and <a href="http://www.tribonet.org/wiki/wear/" target="_blank" rel="noopener noreferrer">wear</a> of the surfaces in a contact of the bodies in relative motion. Depending on its nature, lubricants are also used to eliminate heat and <a href="http://www.tribonet.org/wiki/wear-particles/" target="_blank" rel="noopener noreferrer">wear debris</a>, supply additives into the contact, transmit power, protect, seal. A lubricant can be in liquid (oil, water, etc.), solid (graphite, graphene, <a class="gtrackexternal" href="https://en.wikipedia.org/wiki/Molybdenum_disulfide" target="_blank" rel="noopener noreferrer">molybdenum disulfide</a>), gaseous (air) or even semisolid (grease) forms. Most of the lubricants contain additives (5-30%) to improve their performance. Read further about the lubricant definition <a href="http://www.tribonet.org/wiki/what-are-lubricants/" target="_blank" rel="noopener noreferrer">here</a>.</p> [caption id="attachment_2782" align="aligncenter" width="400"]<img class="size-full wp-image-2782" src="http://www.tribonet.org/wp-content/uploads/2016/11/Shear-Planes.jpg" alt="Lubricant Film Shear" width="400" height="305" data-wp-pid="2782" /> Lubricant Film (From: Lubrication for Industry, by Ken Bannister, Industrial Press)[/caption] <p style="text-align: justify"><a href="https://www.tribonet.org/tribology-history/">History of lubrication theory</a> goes more than a century back to 1886 when O. Reynolds published famous equation of thin fluid film flow in the narrow gap between two solids (<a href="http://discovery.nationalarchives.gov.uk/details/rd/9c1e8ebb-baae-41b2-8c13-799b8ea03dcf" target="_blank" rel="noopener noreferrer">Reynolds 1886</a>). This equation carries his name and forms a foundation of the lubrication theory. Derivation of Reynolds equation and possible solution methods are given <a href="http://www.tribonet.org/wiki/reynolds-equation/" target="_blank" rel="noopener noreferrer">here</a>.</p> <p style="text-align: justify">It differs from <a href="http://www.tribonet.org/wiki/elastohydrodynamic-lubrication-ehl/" target="_blank" rel="noopener noreferrer">elastohydrodynamic lubrication theory (EHL)</a> due to negligible elastic deformation of the surfaces. Absence of the elastic deformations simplifies the problem as compared to EHL theory, but allows one to construct some important analytical solutions as will be shown further.</p> <h2 style="text-align: justify">Solutions of Reynolds Equation</h2> <p style="text-align: justify">First solutions of lubrication theory were obtained by Reynolds himself and can be found in the <a href="http://discovery.nationalarchives.gov.uk/details/rd/9c1e8ebb-baae-41b2-8c13-799b8ea03dcf">original work</a>. One of the most important analytical solutions of the HL theory (of the most interest in tribology field) was obtained by Martin in 1916. The solution considers a relative motion of cylinder on flat plane, as shown in figure below.</p> <img class="wp-image-1944 aligncenter" src="http://www.tribonet.org/wp-content/uploads/2017/02/Hydrodynamic-Solution.jpg" alt="hydrodynamic solution" width="362" height="182" data-wp-pid="1944" /> <p style="text-align: justify">Following system of equations is considered:</p> <p style="text-align: justify">[math] \begin{eqnarray} \label{complete_sys1} \frac{\partial}{\partial x}(\frac{h^3}{\mu}\frac{\partial p}{\partial x}) = 6U_m\frac{\partial h}{\partial x} \\</p> <p style="text-align: justify">\label{complete_sys2}</p> <p style="text-align: justify">h(x) = h_0 + \frac{x^2}{2R} \\</p> <p style="text-align: justify">\label{complete_sys3}</p> <p style="text-align: justify">F_l = \int_{-\infty}^{\infty} pdx \\ \end{eqnarray} [/math]</p> <p style="text-align: justify">where [math] h, p, \mu, \alpha, U_m [/math] are film thickness, pressure, viscosity and average sliding speed correspondingly ([math] U_m = \frac{U_1+U_2}{2} [/math]). [math] F_l [/math] here is the normal load (per unit length). There are two unknowns, pressure and the approach [math] h_0 [/math] with two equations to determine them. Martin's solution states following:</p> <p style="text-align: justify">[math] \begin{eqnarray} \label{complete_sys1} h_0 = 4.9\frac{\mu U_m R}{F_l} \\</p> <p style="text-align: justify">\end{eqnarray} [/math]</p> <p style="text-align: justify">This solution immediately shows the major relations within the HL theory (but they also remain qualitatively true in elastohydrodynamic theory as well). The sliding speed has to be higher to generate a thicker film. The same is true for viscosity: higher viscosity leads to a thicker lubricant film. It should be noted, that it is typically desired to have a sufficiently thick lubricant film, so that the surface are completely separated to reduce wear. At the same time, it is clear, that the friction (lubricated) will increase with the increase of both, sliding speed and viscosity. This in turn leads to energy losses. Therefore, there will be a trade-off between the wear performance and the optimization of energy losses.</p> <p style="text-align: justify">Currently, continuous efforts are undertaken to reduce the energy losses and to move towards a sustainable society and at the same time increase the reliability of tribological devices. According to the discussion above it is clear that there is a contradiction between the wear performance and the energetic performance. Therefore, classical lubrication theory has reached its fundamental limit in the energy losses reduction and new theories have to be developed. From that standpoint, solid lubricants, such as <a href="http://www.tribonet.org/reduce-the-friction-with-graphene-balls/" target="_blank" rel="noopener noreferrer">graphene</a> or <a href="http://www.tribonet.org/macroscale-superlubricity/">diamond like carbon</a> are promising materials to reduce friction further and reach a so-called <a href="https://www.tribonet.org/wiki/superlubricity/">superlubricity</a> regime.</p> <p style="text-align: justify">See this video for further information regarding hydrodynamic lubrication principles:</p> <lite-youtube videoid="WwvLvgwSpT4"></lite-youtube>

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April 6, 2022 @ 13:32:40 Alex
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I am currently working as a Postgraduate Researcher at the University of Leeds. Previously I completed my master's under the prestigious Erasmus Mundus joint master's degree program (Master's in Tribology). I have also completed my bachelor's in Mechanical engineering from VTU, Belgaum, India. I am working as the social media manager for Tribnet and also I have my youtube channel Tribo Geek.